DIOSNA W 160-400 A – Maximum Efficiency Through Counter-Rotating Arms
The DIOSNA W 160-400 A counter-rotating arm mixer is the top solution for optimizing the production of dough and breadstick dough in large artisanal and industrial bakeries. The unique system with two mixing arms rotating in opposite directions offers significant advantages over conventional systems.
Unique Two-Arm Mixing System
A distinctive feature of DIOSNA Wendel mixers is the two mixing blades that rotate in opposite directions, between which the dough is mixed. This innovative mixing system achieves a higher level of efficiency compared to other systems.
The two counter-rotating arms create an intensive yet gentle kneading action, in which the dough is processed uniformly and thoroughly. The opposing motion of the arms ensures that every portion of dough is kneaded optimally, without any under-kneaded or over-processed areas.
Reduced Mixing Times
One of the most important advantages of the Wendel system is the significant reduction in mixing time compared to spiral mixers. The intensive action of the counter-rotating arms accelerates gluten development, allowing the dough to be ready for processing in less time.
This characteristic translates to:
- Increased productivity – More batches per hour
- High Throughput – Short interval between consecutive batches
- Flexibility – The ability to respond quickly to unexpected orders
- Time Savings – Substantial reduction in total production time
For bakeries with high production volumes, these minutes saved on each batch add up to hours saved over the course of a workday.
Reduced Dough Heating
The gentle mixing action of the Wendel system generates less friction and, consequently, less heat compared to other intensive mixing systems. The lower dough temperature offers numerous benefits:
Fermentation Control – Lower temperatures allow for better control of the fermentation process, which is essential for high-quality products.
Increased water absorption – Cooler dough can absorb more water without becoming too soft or sticky. This increases yield and improves the final texture of the products.
Preserving Flavors – Lower temperatures protect delicate aromatic compounds that could be altered by excessive heat.
Controlled fermentation – A slower start to fermentation allows the baker to exercise finer control over the process and the timing of production.
For premium and artisanal products, where quality is essential, controlling the dough temperature makes the difference between good and exceptional.
Increased Water Absorption
The Wendel mixing system allows for the incorporation of a larger amount of water into the dough without compromising its consistency or processing properties. This capability offers significant advantages:
Improved yield – More water means more dough from the same amount of flour, increasing profitability.
A fluffier crumb – Superior hydration results in products with a lighter crumb and a more pleasant texture.
Longer-lasting freshness – Doughs with high hydration stay fresh longer.
Thinner crust – Optimal hydration helps create a thinner, crispier crust.
Homogeneous Mixing Process
The uniform mixing provided by the counter-rotating arms ensures that every ingredient is distributed perfectly evenly throughout the dough. There are no areas with high concentrations of salt, yeast, or other ingredients—everything is mixed perfectly.
This uniformity is reflected in:
- Uniform fermentation throughout the entire dough mass
- Consistent results from one batch to the next
- Predictable quality of the final products
- Reduction in waste due to uneven distribution of ingredients
Gentle, High-Efficiency Mixing
The seemingly contradictory combination of gentle mixing and high throughput is made possible by the efficiency of the Wendel system. The counter-rotating arms provide intensive yet controlled action, thoroughly working the dough without damaging it.
The result is dough with:
- Optimal gluten structure
- Excellent gas retention for maximum volume
- Balanced elasticity and extensibility
- Ideal processing properties
Versatility for All Types of Dough
The DIOSNA Wendel system is ideally suited for all types of dough and mixtures:
Wheat dough – Perfect gluten development for exceptional volume and texture
Blended dough – Uniform incorporation of different types of flour
Whole-grain dough – Gentle mixing that preserves the integrity of the fibers
Bar dough – Ideal for the production of bars and similar products
Enriched dough – Uniform incorporation of fats and nutrient-rich ingredients
This versatility makes the W 160-400 A the ideal investment for bakers with a diverse product portfolio.
Three Capacities for Different Needs
The Wendel line is available in three sizes to perfectly accommodate your production volume:
W 160 A – 160 kg of dough per batch for large artisan bakeries W 240 A – 240 kg of dough for substantial production W 400 A – 400 kg of dough for maximum industrial capacity
All models maintain the same high DIOSNA standards of performance and quality.
Robust Construction for Heavy-Duty Use
DIOSNA Wendel mixers are built to withstand the rigors of intensive industrial use:
Standard lacquer finish – Durable protection and a professional appearance, with the option of a fully stainless steel construction available upon request for special hygiene requirements.
Oversized components – The drive system and mixing arms are designed for loads exceeding the rated capacity, ensuring long-term reliability.
Low maintenance – Simplified design with minimal lubrication points and long-lasting components.
Investing in the DIOSNA W 160-400 A means investing in decades of reliable and productive service.
Ideal for Large and Industrial Bakeries
The W Series is the perfect solution for:
- Large artisanal bakeries looking to increase efficiency
- Industrial operations with high production volumes
- Bakeries that require absolute consistency
- Bakeries with a diversified product portfolio that need maximum versatility
The combination of short mixing times, minimal dough heating, increased water absorption, and high efficiency makes the W Series the choice of professionals who prioritize efficiency and quality.
Eurocas is the official DIOSNA distributor in the UK, offering expert advice on selecting the right capacity from the W series, professional installation, comprehensive operator training, authorized service, and genuine parts for the entire range of DIOSNA mixers.
